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Service Schedule

Maintenance Schedule

S.No. Working Intervals and Maintenance Contents Everyday After 20hrs of running After first 100hrs of running/ 3 months After every 100hrs of running/3 months After every 200hrs of running After every 400hrs of running/ 6 months
1 Engine Oil Check Change Change Change Change Change
2 Engine Oil Filter Check Change Change Change Change Change
3 Gear Oil Check Strain and Maintain Level Change Strain and Maintain Level Strain and Maintain Level Change
4 Fuel Filter - - - - Change -
5 Air Intake Oil Filter Check Clean and add fresh oil Clean and add fresh oil Clean and add fresh oil Clean and add fresh oil Clean and add fresh oil
6 Clutch Lever Free Play Check & Adjust Check & Adjust Check & Adjust Check & Adjust Check & Adjust Check & Adjust
7 Reverse Lever Free Play Check & Adjust Check & Adjust Check & Adjust Check & Adjust Check & Adjust Check & Adjust
8 Fuel Tank Clean Clean Clean Clean Clean Clean
9 Fastners (All Nuts & Bolts) Check & Re-tight Check & Re-tight Check & Re-tight Check & Re-tight Check & Re-tight Check & Re-tight
10 Tyre Pressure Check & Adjust Check & Adjust Check & Adjust Check & Adjust Check & Adjust Check & Adjust

After every 700hrs or 1 year of running (Whichever comes first)


S.No. Maintenance Content Action
1 Engine Oil Change
2 Engine Oil Filter Change
3 Gear Oil Change
4 Fuel Filter Change
5 Air Intake Oil Filter Clean and add fresh oil
6 Clutch Lever Free Play Check & Adjust
7 Reverse Lever Free Play Check & Adjust
8 Fuel Tank Clean
9 Fastners (All Nuts & Bolts) Check & Re-tight
10 Tyre Pressure Check & Adjust
11 Piston Ring Change
12 Piston Change
13 Piston Pin Change
14 CR Cap Change
15 All Gaskets Change
16 Clutch If required
17 All Bearings Change
18 All Rubber Rings Change
19 Valve Change
20 Valve seat Change
21 Cylinder sleeve Change, if required
22 Fuel Injection Pump Change, if required
23 Fuel Injector Set Pressure,
Change, if required